China supplier Casting and Machining Belt Pulley for Italy Customer with Good quality

Product Description

Casting and Machining Belt Pulley for Italy customer

1. Material: Cast iron GG25, Ductile iron,grey iron
2. Process: machining - phosphating
3. Size:1C230,1C250,1C170,1B250,1B230

Specifications

 

Various Types of Pulley GG20/GG25/GG30/V-Belt Pluuey 
1.Produce as drawings 
2.on time delivery 
3.ISO,CCC Reliable qualit 
 

 

Various Types of  Pulley GG20/GG25/GG30/V-Belt pulley

Specifications:

Process: casting-machining-palstics spraying-packaging

Technical: sand casting

Material: China-HT200/HT250/HT300  Germery-GG20/GG25/GG30

Dimension: as customer's request

Casting level: CT10-CT11

Surface roughness: Ra25

Packaging: wooden cases or as customer's drawings

Surface treatment: shot blasting, plastic spraying, paint spraying

Equipment: cupola, electric furnace

Weight: 0.5kg-100kg

Surface colour: plastic spraying RAL2004/black paint/ antirust paint

Inspection:

  In-house and third partyUniversal

All the products are strictly inspected by the operators and skilled QC

  inspection tools: hardness tester, height ruler

 Production Procedure:

 

Drawings→Mould developing→Raw casting→Sandblasting→Rough machining or finish machining→Surface treatment→Inspection→Packing→Delivery strictly

 

We can produce the pulleys according to the drawings and samples provided by the customers with excellent quality and competitive price.

As an experienced casting manufacturer, we assure you the quality! Our products are through careful inspection, and our quality is high and reliable which have been achieved cutomers' satisfaction!

If you are interested in our products, please do not hesitate to contact us!

HangZhou Jiangdashengye Trade co.,ltd.

OEM SERVICES

Service

Drawings or samples processing/OEM/ODM service provided

Produce Process

Drawings→ mould making →raw casting → sandblasting →rough machining or finish machining →surface treatment →product checking→ packing →delivering

Casting Material

Cast Iron, Grey Iron, Ductile Iron,Carbon Steel, Stainless steel, Alloy steel, 
Aluminum, Aluminum alloy etc.

Standard

ISO, GB, ASTM, DIN, JIS

Equipment

melting furnace, centrifugal casting machines coated CHINAMFG machine CNC machines turning machines grinding machines milling machines drilling machine punching machines laser carving machine

Surface treatment

Heat treatment, Polishing, Sand blasting, Painting, Electro-plating, Chemical Plating,

 and other machining processing.

Inspection

Equipments

Spectrum analysis instrument, Metallurgical analysis, Tensile strength tester, Hardness tester, Roughness tester, deflection tester, Impact test machine, Projector, Altimeter, Scale Micrometer, pressure tester, etc.

Delivery

Sample sent to customer by air.

Large quantity products delivered to customer by sea from xingang,China

Payment terms

L/C at sight or 30% T/T as deposit and balanced 70% to pay before

v pulley, v belt pulley, v groove pulley, v groove belt pulley, taper lock pulley, taper lock v belt pulley, taper lock bushing pulley, taper lock pulleys / taper bore pulley, large v belt pulley, double v belt pulley, cast iron v belt pulley belt pulley, variable speed v belt pulleys, v belt pulley split pulley, cast iron v belt pulley

V belt pulley specifications:

1) European standard:    

a) V-belt pulleys for taper bushings: SPZ, SPA, SPB, SPC; up to 10 grooves   

b) Adjustable speed V-belt pulleys and variable speed pulleys   

c) Flat belt pulleys and conveyor belt pulleys

2) American standard:   

a) Sheaves for taper bushings: 3V, 5V, 8V    

b) Sheaves for QD bushings: 3V, 5V, 8V   

c) Sheaves for split taper bushings: 3V, 5V, 8V   

d) Sheaves for 3L, 4L or A, and 5L or B belts: AK, AKH, 2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK   

e) Adjustable sheaves: poly V-pulley, multi-pitch H, L, J, K and M

3) Bore: pilot bore, finished bore, taper bore, bore for QD bushing

4) Surface finish: paint, phosphating, zinc plated

5) Material: cast iron, ductile iron, nylon, aluminum

6) Made according to drawings and/or samples, OEM inquiries welcomed

Now we send photo of our production as follows:
 

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Size: 1c250
Size2: 1c230
Size3: 1b270
Size4: 1b250
Name: Casting and Machining Belt Pulley
Transport Package: Wooden Packing
Samples:
US$ 3.5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

belt pulley

What are the maintenance requirements for belt pulleys in industrial settings?

In industrial settings, proper maintenance of belt pulleys is essential to ensure their optimal performance, longevity, and safe operation. Here's a detailed explanation of the maintenance requirements for belt pulleys in industrial settings:

1. Regular Inspection: Belt pulleys should be inspected regularly to identify any signs of wear, damage, or misalignment. Inspect the pulleys for cracks, corrosion, excessive wear on the grooves, or any other visible abnormalities. Check for proper alignment by examining the position of the pulleys relative to each other and their corresponding belts. Regular inspections help detect issues early on and prevent further damage or failures.

2. Lubrication: Proper lubrication is crucial for the smooth operation of belt pulleys. Lubricate the pulley bearings according to the manufacturer's recommendations. This helps reduce friction, heat generation, and wear on the bearings. Use the appropriate lubricant and follow the recommended lubrication intervals to ensure optimal performance and extend the life of the pulleys.

3. Tension Adjustment: Maintaining proper belt tension is vital for the efficient and reliable operation of belt pulleys. Check the tension of the belts regularly using the manufacturer's guidelines or recommended tensioning devices. Adjust the tension as needed to ensure the belts are neither too loose nor too tight. Proper tensioning allows for effective power transmission, minimizes belt slippage, and reduces wear on the belts and pulleys.

4. Belt Replacement: Over time, belts may wear out or become damaged. Regularly inspect the belts for signs of wear, cracking, fraying, or excessive stretching. If any of these issues are present, replace the belts promptly with new ones of the correct size and type. Using worn or damaged belts can lead to reduced performance, increased risk of pulley damage, and potential system failures.

5. Cleaning: Keep the belt pulleys clean and free from debris, dust, and dirt that may accumulate over time. Use appropriate cleaning methods, such as brushing or compressed air, to remove any contaminants that could affect the pulley's performance or the grip of the belts. Clean pulleys contribute to better belt traction, reduce the risk of slippage, and improve overall system efficiency.

6. Alignment Correction: Proper pulley alignment is crucial for efficient power transmission and to prevent premature wear. If misalignment is detected during inspections or if the belts are not running smoothly, take corrective measures to align the pulleys correctly. Use alignment tools, such as laser alignment devices, to ensure precise alignment of the pulleys. Proper alignment minimizes belt wear, reduces noise and vibration, and extends the life of the pulleys and belts.

7. Safety Measures: When performing maintenance on belt pulleys, always adhere to safety procedures. Follow lockout/tagout protocols to isolate the equipment from power sources before inspecting or working on the pulleys. Use appropriate personal protective equipment (PPE) to protect against potential hazards. Ensure that maintenance personnel are trained in safe maintenance practices and are familiar with the specific procedures for working with belt pulleys.

8. Record Keeping: Maintain a record of maintenance activities and inspections performed on belt pulleys. This includes dates of inspections, lubrication, tension adjustments, belt replacements, and any corrective actions taken. Keeping a maintenance log helps track the history of maintenance activities, identify recurring issues, and plan future maintenance tasks effectively.

In summary, the maintenance requirements for belt pulleys in industrial settings include regular inspections, proper lubrication, tension adjustment, belt replacement, cleaning, alignment correction, adherence to safety measures, and maintaining a maintenance record. By following these maintenance requirements, industrial facilities can ensure the optimal performance, longevity, and safe operation of belt pulleys, contributing to the overall efficiency and reliability of their industrial processes.

belt pulley

How do belt pulleys handle variations in load capacity and speed?

Belt pulleys are designed to handle variations in load capacity and speed by providing flexibility and adjustability in power transmission systems. They offer several mechanisms to accommodate changes in load and speed requirements. Here's a detailed explanation of how belt pulleys handle variations in load capacity and speed:

1. Load Capacity: Belt pulleys can handle variations in load capacity through the selection of appropriate belt materials, pulley sizes, and belt tension. When the load increases, the belt tension can be adjusted to ensure proper power transmission. By increasing the tension, the grip between the belt and pulley increases, allowing for the transfer of higher loads. Belt materials with higher tensile strength and load-bearing capacity can also be chosen to handle heavier loads.

2. Speed Variation: Belt pulleys offer the ability to handle variations in speed through different mechanisms:

a. Fixed Speed Ratios: In applications where a fixed speed ratio is required, belt pulleys of specific sizes are selected to achieve the desired speed ratio. By choosing pulleys with different diameters or numbers of grooves, the speed of the driven pulley can be adjusted relative to the driving pulley, resulting in the desired speed variation.

b. Variable Speed Pulleys: Variable speed pulleys, also known as adjustable or variable pitch pulleys, enable continuous speed control. These pulleys feature movable pulley halves or arms that change the distance between the grooves. By adjusting the position of the movable pulley, the effective diameter of the pulley changes, altering the speed ratio. This allows for stepless speed variation within a defined range, providing flexibility in adjusting the speed of the driven system.

c. Step Pulleys: Step pulleys have multiple grooves of different diameters on the same pulley. By changing the belt position between these grooves, the speed ratio can be adjusted. Step pulleys provide a range of predetermined speeds by selecting the appropriate groove, allowing for different speed settings suitable for various operations.

d. Motor and Pulley Size Selection: By selecting motors and pulleys of different sizes or using different combinations of belt pulleys, the speed of the driven system can be adjusted. This is commonly seen in applications where multiple speed options are required, such as in drill presses or lathes, where a range of speeds is needed for different cutting operations.

Overall, belt pulleys handle variations in load capacity and speed by offering flexibility in belt tension, selecting appropriate pulley sizes and materials, utilizing variable speed pulleys, employing step pulleys, and choosing motor and pulley combinations to achieve the desired speed ratios. These mechanisms allow for efficient power transmission in a wide range of applications with varying load and speed requirements.

belt pulley

What advantages do belt pulleys offer for efficient power transmission?

Belt pulleys offer several advantages that contribute to efficient power transmission in a variety of applications. These advantages make belt pulleys a popular choice for transmitting power in numerous industries. Here are some key advantages of using belt pulleys:

1. High Efficiency: Belt pulleys can achieve high power transmission efficiency. The materials used for pulleys, such as metals or composite materials, are selected for their strength and low friction characteristics. This allows for minimal energy loss during power transmission, resulting in efficient operation and reduced energy consumption.

2. Smooth and Quiet Operation: Belt pulleys provide smooth and quiet operation compared to some other power transmission methods. The flexibility of belts helps in dampening vibrations and reducing noise levels. This is particularly beneficial in applications where noise reduction is important, such as in residential areas, offices, and certain types of machinery.

3. Slip Prevention: Belt pulleys offer slip prevention features, ensuring reliable power transmission. The design of the pulley's groove and the corresponding belt shape create a positive engagement that helps prevent the belt from slipping during operation. This is particularly advantageous in high-torque applications where maintaining a consistent power transfer is crucial.

4. Overload Protection: Belt pulleys can provide a certain degree of overload protection. In the event of sudden load spikes or jamming of the driven system, the belt can slip or deform slightly, absorbing the shock and protecting the machinery from damage. This inherent flexibility acts as a safety feature, preventing catastrophic failures and reducing the risk of equipment breakdown.

5. Misalignment Compensation: Belt pulleys can accommodate minor misalignments between the driving and driven shafts. The flexibility of the belt allows for slight angular and parallel misalignments, which can naturally occur in machinery due to manufacturing tolerances, thermal expansion, or other factors. This ability to compensate for misalignment helps to minimize stress on bearings and prolong the lifespan of the system.

6. Speed Variation: Belt pulleys provide the flexibility to achieve different speed ratios by simply changing pulley sizes or adjusting the position of variable speed pulleys. This feature allows for speed variation and control in various applications, facilitating the optimization of machine performance and enabling adaptability to different operating conditions.

7. Cost-Effective: Belt pulleys are generally cost-effective compared to some other methods of power transmission. They are relatively simple in design, easy to manufacture, and require less precision than certain alternatives. Additionally, belts are generally less expensive to replace than other types of power transmission components, resulting in lower maintenance costs.

Overall, belt pulleys offer advantages such as high efficiency, smooth and quiet operation, slip prevention, overload protection, misalignment compensation, speed variation, and cost-effectiveness. These advantages make belt pulleys a reliable and versatile choice for efficient power transmission in a wide range of applications across various industries.

China supplier Casting and Machining Belt Pulley for Italy Customer   with Good quality China supplier Casting and Machining Belt Pulley for Italy Customer   with Good quality
editor by CX