Product Description
CHINAMFG Machinery offers a wide range of high quality Timing Belt Pulleys and Toothed Bars / Timing Bars. Standard and non-standard pulleys according to drawings are available.
Types of material:
1. AlCuMgPb 6061 6082 Aluminum Timing Pulley
2. C45E 1045 S45C Carbon Steel Timing Pulley
3. GG25 HT250 Cast Iron Timing Pulley
4. SUS303 SUS304 AISI431 Stainless Steel Timing Pulley
5. Other material on demand, such as cooper, bronze and plastic
Types of surface treatment
1. Anodized surface -Aluminum Pulleys
2. Hard anodized surface -- Aluminum Pulleys
3. Black Oxidized surface -- Steel Pulleys
4. Zinc plated surface -- Steel Pulleys
5. Chromate surface -- Steel Pulleys; Cast Iron Pulleys
6. Nickel plated surface --Steel Pulleys; Cast Iron Pulleys
Types of teeth profile
| Teeth Profile | Pitch |
| HTD | 3M,5M,8M,14M,20M |
| AT | AT5,AT10,AT20 |
| T | T2.5,T5,T10 |
| MXL | 0.08"(2.032MM) |
| XL | 1/5"(5.08MM) |
| L | 3/8"(9.525MM) |
| H | 1/2"(12.7MM) |
| XH | 7/8"(22.225MM) |
| XXH | 1 1/4"(31.75MM) |
| STS STPD | S2M,S3M,S4.5M,S5M,S8M,S14M |
| RPP | RPP5M,RPP8M,RPP14M,RPP20M |
| PGGT | PGGT 2GT, 3GT and 5GT |
| PCGT | GT8M,GT14M |
Types of pitches and sizes
Imperial Inch Timing Belt Pulley,
1. Pilot Bore MXL571 for 6.35mm timing belt; teeth number from 16 to 72;
2. Pilot Bore XL037 for 9.53mm timing belt; teeth number from 10 to 72;
3. Pilot Bore, Taper Bore L050 for 12.7mm timing belt; teeth number from 10 to 120;
4. Pilot Bore, Taper Bore L075 for 19.05mm timing belt; teeth number from 10 to 120;
5. Pilot Bore, Taper Bore L100 for 25.4mm timing belt; teeth number from 10 to 120;
6. Pilot Bore, Taper Bore H075 for 19.05mm timing belt; teeth number from 14 to 50;
7. Pilot Bore, Taper Bore H100 for 25.4mm timing belt; teeth number from 14 to 156;
8. Pilot Bore, Taper Bore H150 for 38.1mm timing belt; teeth number from 14 to 156;
9. Pilot Bore, Taper Bore H200 for 50.8mm timing belt; teeth number from 14 to 156;
10. Pilot Bore, Taper Bore H300 for 76.2mm timing belt; teeth number from 14 to 156;
11. Taper Bore XH200 for 50.8mm timing belt; teeth number from 18 to 120;
12. Taper Bore XH300 for 76.2mm timing belt; teeth number from 18 to 120;
13. Taper Bore XH400 for 101.6mm timing belt; teeth number from 18 to 120;
Metric Timing Belt Pulley T and AT
1. Pilot Bore T2.5-16 for 6mm timing belt; teeth number from 12 to 60;
2. Pilot Bore T5-21 for 10mm timing belt; teeth number from 10 to 60;
3. Pilot Bore T5-27 for 16mm timing belt; teeth number from 10 to 60;
4. Pilot Bore T5-36 for 25mm timing belt; teeth number from 10 to 60;
5. Pilot Bore T10-31 for 16mm timing belt; teeth number from 12 to 60;
6. Pilot Bore T10-40 for 25mm timing belt; teeth number from 12 to 60;
7. Pilot Bore T10-47 for 32mm timing belt; teeth number from 18 to 60;
8. Pilot Bore T10-66 for 50mm timing belt; teeth number from 18 to 60;
9. Pilot Bore AT5-21 for 10mm timing belt; teeth number from 12 to 60;
10. Pilot Bore AT5-27 for 16mm timing belt; teeth number from 12 to 60;
11. Pilot Bore AT5-36 for 25mm timing belt; teeth number from 12 to 60;
12. Pilot Bore AT10-31 for 16mm timing belt; teeth number from 15 to 60;
13. Pilot Bore AT10-40 for 25mm timing belt; teeth number from 15 to 60;
14. Pilot Bore AT10-47 for 32mm timing belt; teeth number from 18 to 60;
15. Pilot Bore AT10-66 for 50mm timing belt; teeth number from 18 to 60;
Metric Timing Belt Pulley HTD3M, 5M, 8M, 14M
1. HTD3M-06; 3M-09; 3M-15; teeth number from 10 to 72;
2. HTD5M-09; 5M-15; 5M-25; teeth number from 12 to 72;
3. HTD8M-20; 8M-30; 8M-50; 8M-85 teeth number from 22 to 192;
4. HTD14M-40; 14M-55; 14M-85; 14M-115; 14M-170; teeth number from 28-216;
5. Taper Bore HTD5M-15; 8M-20; 8M-30; 8M-50; 8M-85; 14M-40; 14M-55; 14M-85;
14M-115; 14M-170
Metric Timing Belt Pulleys for Poly Chain GT2 Belts
1. PCGT8M-12; PCGT8M-21; PCGT8M-36; PCGT8M-62;
2. PCGT14M-20; PCGT14M-37; PCGT14M-68; PCGT14M-90; PCGT14M-125;
Power Grip CHINAMFG Tooth/ PGGT 2GT, 3GT and 5GT
1. 2GT-06, 2GT-09 for timing belt width 6mm and 9mm
2. 3GT-09, 3GT-15 for timing belt width 9mm and 15mm
3. 5GT-15, 5GT-25 for timing belt width 15mm and 25mm
OMEGA RPP HTD Timing Pulleys
1. RPP3M-06; 3M-09; 3M-15; teeth number from 10 to 72;
2. RPP5M-09; 5M-15; 5M-25; teeth number from 12 to 72;
3. RPP8M-20; 8M-30; 8M-50; 8M-85 teeth number from 22 to 192;
4. RPP14M-40; 14M-55; 14M-85; 14M-115; 14M-170; teeth number from 28-216;
5. Taper Bore RPP5M-15; 8M-20; 8M-30; 8M-50; 8M-85; 14M-40; 14M-55; 14M-85;
14M-115; 14M-170 .
Ubet Machinery is also competetive on these power transmission components.
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| Certification: | ISO |
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| Pulley Sizes: | Timing |
| Manufacturing Process: | Sawing |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | Order Sample Normally sample order can be ready in 15 days
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the maintenance requirements for belt pulleys in industrial settings?
In industrial settings, proper maintenance of belt pulleys is essential to ensure their optimal performance, longevity, and safe operation. Here's a detailed explanation of the maintenance requirements for belt pulleys in industrial settings:
1. Regular Inspection: Belt pulleys should be inspected regularly to identify any signs of wear, damage, or misalignment. Inspect the pulleys for cracks, corrosion, excessive wear on the grooves, or any other visible abnormalities. Check for proper alignment by examining the position of the pulleys relative to each other and their corresponding belts. Regular inspections help detect issues early on and prevent further damage or failures.
2. Lubrication: Proper lubrication is crucial for the smooth operation of belt pulleys. Lubricate the pulley bearings according to the manufacturer's recommendations. This helps reduce friction, heat generation, and wear on the bearings. Use the appropriate lubricant and follow the recommended lubrication intervals to ensure optimal performance and extend the life of the pulleys.
3. Tension Adjustment: Maintaining proper belt tension is vital for the efficient and reliable operation of belt pulleys. Check the tension of the belts regularly using the manufacturer's guidelines or recommended tensioning devices. Adjust the tension as needed to ensure the belts are neither too loose nor too tight. Proper tensioning allows for effective power transmission, minimizes belt slippage, and reduces wear on the belts and pulleys.
4. Belt Replacement: Over time, belts may wear out or become damaged. Regularly inspect the belts for signs of wear, cracking, fraying, or excessive stretching. If any of these issues are present, replace the belts promptly with new ones of the correct size and type. Using worn or damaged belts can lead to reduced performance, increased risk of pulley damage, and potential system failures.
5. Cleaning: Keep the belt pulleys clean and free from debris, dust, and dirt that may accumulate over time. Use appropriate cleaning methods, such as brushing or compressed air, to remove any contaminants that could affect the pulley's performance or the grip of the belts. Clean pulleys contribute to better belt traction, reduce the risk of slippage, and improve overall system efficiency.
6. Alignment Correction: Proper pulley alignment is crucial for efficient power transmission and to prevent premature wear. If misalignment is detected during inspections or if the belts are not running smoothly, take corrective measures to align the pulleys correctly. Use alignment tools, such as laser alignment devices, to ensure precise alignment of the pulleys. Proper alignment minimizes belt wear, reduces noise and vibration, and extends the life of the pulleys and belts.
7. Safety Measures: When performing maintenance on belt pulleys, always adhere to safety procedures. Follow lockout/tagout protocols to isolate the equipment from power sources before inspecting or working on the pulleys. Use appropriate personal protective equipment (PPE) to protect against potential hazards. Ensure that maintenance personnel are trained in safe maintenance practices and are familiar with the specific procedures for working with belt pulleys.
8. Record Keeping: Maintain a record of maintenance activities and inspections performed on belt pulleys. This includes dates of inspections, lubrication, tension adjustments, belt replacements, and any corrective actions taken. Keeping a maintenance log helps track the history of maintenance activities, identify recurring issues, and plan future maintenance tasks effectively.
In summary, the maintenance requirements for belt pulleys in industrial settings include regular inspections, proper lubrication, tension adjustment, belt replacement, cleaning, alignment correction, adherence to safety measures, and maintaining a maintenance record. By following these maintenance requirements, industrial facilities can ensure the optimal performance, longevity, and safe operation of belt pulleys, contributing to the overall efficiency and reliability of their industrial processes.
How do belt pulleys contribute to the operation of conveyor systems for material handling?
Belt pulleys play a crucial role in the operation of conveyor systems for material handling. Conveyor systems are widely used in industries such as manufacturing, mining, logistics, and agriculture to transport bulk materials or goods from one location to another. The belt pulleys in these systems contribute significantly to their functionality, efficiency, and reliability. Here's a detailed explanation of how belt pulleys contribute to the operation of conveyor systems for material handling:
1. Power Transmission: Belt pulleys serve as the driving force for conveyor systems, transmitting power from an electric motor or engine to move the conveyor belt. The pulley is typically connected to the motor or engine shaft, and as it rotates, it drives the belt, which in turn transports the materials along the conveyor. The size and design of the pulley, along with the tension in the belt, determine the power transmission efficiency and the capacity of the conveyor system to handle different load weights and volumes.
2. Belt Tension and Tracking: Belt pulleys help maintain proper tension and tracking of the conveyor belt. Tensioning pulleys are used to adjust and maintain the tension in the belt, ensuring it remains taut and properly engaged with the pulleys. Tracking pulleys, also known as snub or bend pulleys, are strategically positioned to guide the belt and keep it centered on the pulley system. Proper tension and tracking prevent belt slippage, misalignment, and material spillage, ensuring smooth and reliable operation of the conveyor system.
3. Speed Control: Belt pulleys enable speed control in conveyor systems. By using different-sized pulleys or adjusting the pulley arrangement, the speed of the conveyor belt can be modified to suit specific material handling requirements. Speed control is essential for optimizing production processes, accommodating different material characteristics, and ensuring efficient material flow along the conveyor system.
4. Directional Changes: Belt pulleys facilitate directional changes in conveyor systems. By incorporating various pulley configurations, such as drive pulleys, idler pulleys, and bend pulleys, the conveyor belt can be guided around curves or redirected to different paths. This allows for flexible routing and layout of the conveyor system to adapt to space constraints or specific material flow patterns in material handling operations.
5. Load Distribution: Belt pulleys contribute to the even distribution of the load on the conveyor belt. As the belt wraps around the pulleys, the contact area between the belt and pulley surface spreads the load across a larger surface area. This load distribution minimizes stress concentration, reduces belt wear, and extends the operational life of the conveyor system.
6. Maintenance and Safety: Belt pulleys play a role in the maintenance and safety of conveyor systems. Accessible pulleys allow for easy inspection, cleaning, and maintenance of the conveyor belt. Pulley guards and covers provide protection against accidental contact with moving parts, enhancing the safety of personnel working around the conveyor system.
7. Customization and Adaptability: Belt pulleys can be customized and designed to meet specific material handling requirements. They can be manufactured in various sizes, materials, and configurations to accommodate different belt widths, load capacities, and environmental conditions. This customization ensures that the belt pulleys are optimized for the specific needs of the material handling application.
In summary, belt pulleys are integral components of conveyor systems for material handling. They contribute to power transmission, belt tensioning, speed control, directional changes, load distribution, and overall system maintenance and safety. By utilizing appropriately sized and designed belt pulleys, conveyor systems can efficiently and reliably transport bulk materials or goods, enhancing productivity and streamlining material handling operations in various industries.
What advantages do belt pulleys offer for efficient power transmission?
Belt pulleys offer several advantages that contribute to efficient power transmission in a variety of applications. These advantages make belt pulleys a popular choice for transmitting power in numerous industries. Here are some key advantages of using belt pulleys:
1. High Efficiency: Belt pulleys can achieve high power transmission efficiency. The materials used for pulleys, such as metals or composite materials, are selected for their strength and low friction characteristics. This allows for minimal energy loss during power transmission, resulting in efficient operation and reduced energy consumption.
2. Smooth and Quiet Operation: Belt pulleys provide smooth and quiet operation compared to some other power transmission methods. The flexibility of belts helps in dampening vibrations and reducing noise levels. This is particularly beneficial in applications where noise reduction is important, such as in residential areas, offices, and certain types of machinery.
3. Slip Prevention: Belt pulleys offer slip prevention features, ensuring reliable power transmission. The design of the pulley's groove and the corresponding belt shape create a positive engagement that helps prevent the belt from slipping during operation. This is particularly advantageous in high-torque applications where maintaining a consistent power transfer is crucial.
4. Overload Protection: Belt pulleys can provide a certain degree of overload protection. In the event of sudden load spikes or jamming of the driven system, the belt can slip or deform slightly, absorbing the shock and protecting the machinery from damage. This inherent flexibility acts as a safety feature, preventing catastrophic failures and reducing the risk of equipment breakdown.
5. Misalignment Compensation: Belt pulleys can accommodate minor misalignments between the driving and driven shafts. The flexibility of the belt allows for slight angular and parallel misalignments, which can naturally occur in machinery due to manufacturing tolerances, thermal expansion, or other factors. This ability to compensate for misalignment helps to minimize stress on bearings and prolong the lifespan of the system.
6. Speed Variation: Belt pulleys provide the flexibility to achieve different speed ratios by simply changing pulley sizes or adjusting the position of variable speed pulleys. This feature allows for speed variation and control in various applications, facilitating the optimization of machine performance and enabling adaptability to different operating conditions.
7. Cost-Effective: Belt pulleys are generally cost-effective compared to some other methods of power transmission. They are relatively simple in design, easy to manufacture, and require less precision than certain alternatives. Additionally, belts are generally less expensive to replace than other types of power transmission components, resulting in lower maintenance costs.
Overall, belt pulleys offer advantages such as high efficiency, smooth and quiet operation, slip prevention, overload protection, misalignment compensation, speed variation, and cost-effectiveness. These advantages make belt pulleys a reliable and versatile choice for efficient power transmission in a wide range of applications across various industries.
editor by CX
2024-04-23